How We Prepare
Substrate Preparation
The area where we will pour must be properly prepared before the gypsum topping is placed. These requirements may vary from job to job, but some of they key preparation includes:
- Checking the surface is suitable for installation
- Installing required edge isolation or perimeter materials
- Addressing penetrations and openings
- Final confirmation that the area is ready to pour
Install perimeter Isolation & Required Materials
Before pouring, our crew installs the materials that are required by the specification of the job, such as:
- Perimeter isolation material
- Sound Reduction Mat
- Required transition details
- Protection around walls, columns, and penetrations
Set Elevations & Pour Thickness
Our crew works establishes the required finished elevation and thickness. This is an essential part as gypsum concrete is used to:
- Create a level surface
- Encapsulate radiant heating systems
- Provide a suitable underlayment for finished flooring
- Meet specific floor elevation requirements
Our highly experienced team uses the project specifications to appropriate measuring methods to ensure the material is placed to the required depth.
The Pour
Mix & Pump Gypsum Concrete
The gypcrete is mixed according to USG's specifications and requirements, this is then delivered to the installation area via our gypsum pump system, this allows the material to be pre-mixed when it lands on your floor.
Our crew consistently monitors the material and installation conditions to maintain the right consistency throughout the pour. This is extremely important as the mixing ratios, water requirements and installation all come together to give you a smooth gypcrete finish.
Place & Screed the Mixture
The gypcrete is placed across the prepared area and distributed consistently to the required thickness, our crew works in our systematic and reliable system to ensure:
- Consistent coverage and thickness
- Proper material placement
- Attention to edges and penetrations
- Areas requiring attention are covered
- Compliance with the specified installation requirements.
This is where our experienced installers make the significant difference
Cure, Dry & Inspect
Once the pour is complete, the gypsum concrete must be allowed to cure and dry alongside the project conditions and manufacturing requirements. During this stage, the crew will consider:
- Temperature
- Humidity & Ventilation
- Protection from foot traffic
After the gypsum topping has dried, the installation will be reviewed again to make sure we have satisfied the project's requirements, this would include coordinating with the general contractor and making sure the gypsum concrete is ready for subsequent work.
What We Use
Levelrock® Brand 2500 Series Floor Underlayments
Levelrock® Brand SAM-N™ Series Sound Attenuation Mats
Levelrock® Brand SAM-N™ Series Sound Attenuation Mats
Levelrock® Brand SAM-N™ Series Sound Attenuation Mats
Levelrock® Brand SAM-N™ Series Sound Attenuation Mats
Levelrock® Brand SAM-N™ Series Sound Attenuation Mats
USG Certified Supplier
USG Certified Supplier
USG Certified Supplier
Quik-top
USG Certified Supplier
USG Certified Supplier